Fabrication of multi-layer substrates for high aspect ratio single crystalline microstructures

نویسندگان

  • C. Gui
  • H. Jansen
  • J. W. Berenschot
  • M. Elwenspoek
چکیده

This paper reports a new method for making multi-layer substrates (h4LS) for high aspect ratio single crystalline movable microstructures using a group of technologies, such as direct wafer bonding (DWJ3) , chemical mechanical polishing (CMP) , and reactive ion etching (RIE) . As a first example, Si-SiO,-polySi-SiO,-Si sandwich wafers were fabricated using CMP and DWB. Subsequently, free-standing micro cantilever beams and double side clamped bridges were fabricated on these sandwich wafers using a one-run self-aligned RIE process, where polysilicon was used as the sacrificial layer. Polishing and bonding of low pressure chemical vapour deposition (LPCVD) poIysiIicon were studied. An LPCVD Si 3+rN4 polishing stop layer technique was presented to accurately control the final thickness of the device layer. The uniformity of the device layer was improved as well.

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تاریخ انتشار 2004